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Technical Engineering

Industrial Automation

Integration of mechanized systems and software for modern factories. We offer consultancy on the implementation of industrial sensors, planning predictive maintenance for heavy machinery, and optimizing energy consumption in production units and assembly lines.

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Reduce downtime by up to 30%
Optimize energy consumption
Which machinery do you want to monitor?

Our Partners' Trust

Ratings and testimonials from engineers and managers who have implemented our automation solutions in their factories.

Rating
4.8 / 5.0
Based on 127 verified reviews from clients in the manufacturing industry.
Olimpian Nita
"We reduced downtime by 22% after installing the proximity sensors. The technical support was fast and accurate."
Testimonial
Predictive Maintenance
Our system prevented three major breakdowns in the last six months.
Mihai Barbu
"The monitoring dashboard showed us exactly where we were losing efficiency. Now we schedule interventions without stopping production."
Real Case
-18% Energy Consumption
Measured reduction in the first year after implementing the energy efficiency package.
Toma Paduraru
"The energy audit quickly identified the weak points. We reduced the bill and carbon footprint without major investments."
Review
PLC Integration
Compatibility tested with six major industrial controller brands.
Tiberiu Apostol
"The sensors integrated directly into our Siemens system. No additional adapters were needed."
Partnership
5 Years of Collaboration
Predictive maintenance contract renewed annually since launch.
Olimpian Nita
"We started with a pilot project on one assembly line. Now we have sensors on all heavy machinery in the factory."
Recommendation
9 out of 10 Clients
Recommend our services to other engineering departments within the same company.
Mihai Barbu
"I presented the results at the board meeting. Now colleagues from another factory want the same solution."
Lead ConsultantOlimpian Nita 🧑‍🔧Maintenance EngineerMihai Barbu 🛠️Efficiency SpecialistToma Paduraru ⚡
We analyze the current configuration of assembly lines and heavy machinery, identify loss points, and propose concrete optimization measures. No upfront costs, no obligations.
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Why We Choose Industrial Automation

Proven technical expertise in over 120 modernized factories in Romania and Eastern Europe

Direct integration with existing equipment

Unlike generic solutions, every system we implement is tested on your factory's machinery. We don't replace functional production lines – we add sensors and actuators that communicate via standard protocols (Modbus, Profinet, OPC UA). The result: an integration that doesn't require production to stop for more than 48 hours.

Predictive maintenance with real machine data

Most automation companies only provide monthly reports. We install vibration and temperature sensors directly on the bearings and gearboxes of heavy machinery. Our software platform generates alerts 7-14 days before a fault becomes critical. In 2024, we reduced unplanned downtime by 34% for a client in the automotive industry.

Measurable energy efficiency, not just estimates

Each efficiency package includes an initial energy audit and the installation of smart meters on every production line. We don't work with theoretical estimates – we deliver a dashboard that shows real-time actual consumption and suggests precise adjustments. Our clients have reduced their energy bills by 15-25% in the first 12 months, without sacrificing productivity.

Local technical support, not an outsourced call center

Our team of engineers is based in Romania and answers calls within a maximum of 2 hours during working hours. There are no chatbots or forms asking you to describe the problem three times. If a sensor or PLC fails, we send a technician on-site within 24 hours, in any county of the country.

Frequently Asked Questions About Industrial Automation

Clear answers to the most common questions about integrating mechanized systems and predictive maintenance.

During the audit phase, we install power sensors on the main circuits and collect data for 2–4 weeks. After optimizations, we compare hourly consumption and identify real savings, typically between 15% and 25%.

We recommend inductive sensors with a stainless steel housing and IP67 protection rating. They withstand mechanical shocks and maintain a stable detection distance of up to 15 mm, even in environments with metal dust.

Mounting the sensors and configuring the software platform takes between 3 and 5 working days, without interrupting production. After that, the algorithms need approximately 30 days to learn the normal patterns of the machinery.

Yes, we have a basic package that includes a simplified energy audit and the installation of 3–5 essential sensors. Costs are adaptable, and the return on investment typically occurs within 8–12 months.

You can contact us at 0704542748 or by email at info@otomasyonsanayi.com. An engineer will come to your premises within 5 working days for a technical discussion and an initial estimate.

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